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Construction method Product List

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[Construction Example] Converting a single-story factory into a two-story factory while maintaining the equipment.

[Construction Example] Converting a single-story factory into a two-story factory while maintaining the equipment.

Non-stop construction method for factory operations" - Hokuriku Light Metal Co., Ltd. "Cover Build Method

The "Cover Build Method" involves assembling a steel frame to cover an existing building, first constructing the roof and exterior walls to prevent rain and wind from entering. After securing the exterior, the interior of the existing building is demolished, and reconstruction takes place. In the case of Hokuriku Light Metals, which engages in metal processing, a partition wall was established to separate the construction area from the factory operation area, and a new building frame larger than the factory was constructed. Subsequently, the roof and exterior walls of the new building were completed, and while protecting the machinery, the existing building was demolished. Additionally, the second-floor slab inside the new building was constructed, allowing operations to continue without relocating the machinery, thus achieving reconstruction through a two-phase construction process. Through the Cover Build Method and floor division construction, it was transformed into a spacious two-story factory. 【Construction Targets】 ■ There are immovable machines ■ There is space around the building ■ The existing building is a single-story structure ■ Switching production operations is relatively easy *For more details, please refer to the PDF document or feel free to contact us.

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Factory reconstruction method "Cover Build Method" allows for rebuilding while maintaining factory operations!

Factory reconstruction method "Cover Build Method" allows for rebuilding while maintaining factory operations!

Are you having trouble with a machine that cannot be moved? Yoshizawa's unique construction method allows you to maintain factory operations while replacing it.

The "Cover Build Method" is Yoshizawa's unique construction technique that allows for rebuilding while maintaining factory operations. We conduct thorough hearings regarding the main equipment of the factory and its usage frequency, and we manage the schedule appropriately to ensure that the construction process and factory operations can coexist. First, we assemble steel frames to cover the existing building and construct the roof and exterior walls. Once we ensure that rain and wind cannot enter from the outside, we dismantle the interior of the existing building and proceed with the rebuilding. [Recommended for such factories!] ■ There are machines that cannot be moved ■ There is space around the building ■ The existing building is a single-story structure ■ It is easy to switch production flow *For more details, please refer to the PDF document or feel free to contact us.

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Factory Reconstruction Method "Connection Method"

Factory Reconstruction Method "Connection Method"

Integrating the buildings while ensuring smooth flow to improve work efficiency contributes to increased productivity and the smooth operation of production lines!

The "Connection Construction Method" refers to a technique where a new building (or an extension) is constructed between two or more existing buildings that are spaced apart, aligning the floor levels to integrate the previously independent structures. This construction creates pathways between locations that were originally separate buildings, leading to expected benefits such as increased productivity and smoother production lines. [Recommended for such factories!] ■ Want to make the most of existing buildings ■ Want to create connections between each building that stands independently on the site *For more details, please refer to the PDF document or feel free to contact us.

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Connection Method

Connection Method

Connect the buildings that have been separated! You can make effective use of the dead space on the premises.

The "Connection Construction Method" involves building a new structure (or an extension) that aligns with the floor level of two existing buildings that are situated apart, thereby integrating (linking) the previously separated buildings. This method allows for the effective use of dead space within the site and enables operations to continue without being affected by the weather when moving between factories. Furthermore, a new flow path is created in what were originally separate buildings, which can lead to improvements in productivity and the smooth operation of production lines. 【Features】 ■ Integration (linking) of previously separated buildings ■ Effective use of dead space within the site ■ Operations can continue without being affected by the weather when moving between factories ■ Potential for improvements in productivity and the smooth operation of production lines *For more details, please refer to the PDF document or feel free to contact us.

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Factory Reconstruction Method "Separate Method" [Achieving Reconstruction Without Stopping the Line]

Factory Reconstruction Method "Separate Method" [Achieving Reconstruction Without Stopping the Line]

Are you giving up on rebuilding a factory because there is no space around the existing building? It is possible to rebuild in two phases without stopping the production line!

The "Separate Construction Method" is a technique that involves not completely demolishing an existing building before constructing a new one, but rather dividing the construction period into two phases and rebuilding section by section while maintaining operations. First, machinery is moved to the second phase area, and construction begins on the first phase. After completing the first phase, machinery is moved back from the second phase to the first phase. By completing the second phase afterward, the factory can operate at full capacity without disruption. 【Recommended for factories like this!】 ■ There is relocation space available on adjacent land ■ There is no room around the existing building ■ It is possible to plan production lines across different floors *For more details, please refer to the PDF document or feel free to contact us.

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Cover Build Method

Cover Build Method

A typical construction method that allows for rebuilding while operating! The roof and exterior walls are installed first.

The "Cover Build Method" is one of the representative construction methods of Yoshizawa Architectural Structural Design, made possible by precise structural calculations, allowing for "reconstruction while in operation." Machines and equipment within the factory that cannot be moved are left in their original state, and steel frames are assembled to cover the existing factory, with the roof and exterior walls installed first. After ensuring that rain and wind do not enter, the existing buildings within the new structure are gradually dismantled while the reconstruction proceeds. [Features] ■ Made possible by precise structural calculations ■ New buildings are constructed to cover existing ones ■ Machines and equipment within the factory that cannot be moved are left in their original state *For more details, please refer to the PDF materials or feel free to contact us.

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"Separate construction method" allows for construction in halves without stopping the factory!

"Separate construction method" allows for construction in halves without stopping the factory!

Recommended for factories with no space around existing buildings. You can rebuild in phases while maintaining operations.

The "Separate Construction Method" is a technique that allows for the rebuilding of a facility in phases, without demolishing existing buildings, while maintaining operations throughout the construction period. First, machinery is moved to the second phase side, and construction begins on the first phase side. Once the first phase is completed, the machinery is moved back from the second phase side to the first phase side. After that, the second phase is completed, allowing the factory to operate at full capacity without disruption. This method is recommended for factories that have no space around the existing buildings, and it is also possible to plan production lines across different floors. **Features:** - Construction is done in halves without stopping the factory. - Rebuilding is done in phases without demolishing existing buildings. - The factory can operate at full capacity without disruption. - Recommended for factories with no space around existing buildings. - Planning production lines across different floors is possible. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study] Lift-Up Method

[Case Study] Lift-Up Method

A construction method that raises the building without demolishing it. The building remains as it is while the roof height is increased.

We would like to introduce a case where Denki Kogyo Co., Ltd. adopted the "Lift-Up Method." Due to the aging of the existing traveling crane, we received a request for an increase in crane lifting height. In the construction process, we connected the column for the raised portion to the existing column head in a way that enhances strength, and then, using the cover build method, we installed a new roof and walls before dismantling the existing roof from the inside. As a result of this construction, the crane lifting height was increased, allowing for more flexible crane movement, which improved work efficiency. [Case Study] ■ Challenge: Increase in crane lifting height ■ Result: The crane lifting height was increased, allowing for more flexible crane movement, which improved work efficiency. *For more details, please refer to the PDF document or feel free to contact us.

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